Exam 51: Engine Sealing, Gaskets, Fastener Torque
The sealer MOST-Likely recommended for use where gaskets join and for sealing water passages in intake manifolds is:
B
How do you get an accurate reading with a torque wrench?
To get an accurate reading with a torque wrench:
1. Select one of the correct size. If 50 foot-pounds (ft.-lb) is required, use a 100 ft.-lb torque wrench.
2. Hold it at 90 degrees to the fastener being tightened.
3. Torque in three or four steps.
4. Tighten first to about one-third of the torque specification.
5. Then tighten it two-thirds.
6. The third step should be to within 10 ft.-lb of the final specification. When the last step is within 10 ft.-lb, the final torque will be more accurate.
7. The final step is to double-check all torque readings. During the recheck, if a bolt still moves it should be removed and examined for water or oil in the hole. Liquid trapped in a blind hole can cause initial resistance to torquing before it bleeds up the threads, causing the bolt to loosen. If the hole is free of liquid, replace the bolt.
All of the following statements is true EXCEPT:
D
In some late-model engines, head bolts are purposely torqued to within 2% of their yield point. This method, known as ____________________, provides a more consistent clamping force and the most fatigue resistant joint possible.
While having a discussion, Technician A says that normal head bolt torque values have a calculated safety factor of about 25% less than the maximum amount a bolt can be torqued without becoming permanently stretched. Technician B says that the safety factor is about 5%. Who is correct?
Tightening to the wrong torque can distort an engine's cylinder block.
When too much metal has been removed from a head's surface, a ____ can be installed to compensate.
List five rules that should be adhered to when using abrasive discs.
While having a discussion, Technician A says that clamping force results from the tension or stretch on bolts securing the two pieces together. Technician B says that it results from the springiness of a gasket between parts. Who is correct?
____ means that the chemical works only in the absence of air.
Sheet metal parts often become distorted when bolts are tightened against them during assembly.
____________________ seals are used at the front and the rear of the crankshaft, or the front of an overhead camshaft.
When a manifold cracks or a manifold bolt breaks, it is not unusual to find a burned exhaust valve in a port close to the exhaust leak. Why does this occur?
What are the three methods used to measure the preload on a fastener?
Torque-to-yield bolts do not work well with aluminum heads, which experience greater expansion with heat.
The clamping load on a fastener is known as ____________________.
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