Exam 8: Lean Systems

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JIT II refers to a form of supplier partnership that places a supplier representative,who is empowered to plan and schedule the replenishment of materials from the supplier,in the customer's plant on a full-time basis.

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Automatically stopping the process when something is wrong and then fixing the problems on the line itself as they occur is called ________.

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Using customer demand to activate production of an item or service is called:

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A takt time of 72 seconds generates a process output of:

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A plant's manufacturing process has a takt time of 72 seconds per unit.This results in a process output of how many units per hour?

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Automatically stopping the process when something is wrong and then fixing the problems on the line itself as they occur is known as:

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Explain how a line-flow strategy can be used to reduce or eliminate setups.

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A takt time of 1.25 minutes generates a process output of:

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With respect to lean systems,what is the advantage of standardized components?

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In a ________ system based on other Kanban signals,an empty bin signals a need to fill it.

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Combining parts or products with similar characteristics into families and setting machines aside for their production is known as:

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An item is used in Process B at a rate of 150 units per day.Process A works one shift per day (480 minutes)and supplies Process B's requirements.What takt time is required in Process A to meet Process B's demand?

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As the average processing time per container of parts increases,fewer containers are needed in a Kanban system.

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One big advantage of lean systems is that they can usually be put in place without any major changes to existing layouts.

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Five S practices can enable workers to visually see everything differently,prioritize tasks,and achieve a greater degree of focus.

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Burdell Salad Dressings uses a Kanban system.The daily demand for corrugated boxes used in packaging its dressings is 300 boxes.The average waiting time for a container of boxes is 0.25 day.The processing time for a container of boxes is 0.1 day,and a container holds 10 boxes.If Burdell wishes to use a 5% policy variable,what is the level of work in process inventory in their plant?

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The list of five S practices includes ________,________,________,________ and ________.

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What is group technology and what advantages are accrued from its use?

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"A place for everything,everything in its place" describes which 5S element?

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The Japanese term for continuous improvement in quality and productivity is ________.

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