Exam 8: Quality and Process Improvement

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JIT systems maintain relatively large lot sizes as a means to reduce process variability.

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Although small lot sizes are beneficial to operations, they have the disadvantage of increasing the frequency of ________ .

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List the inventory tactics appropriate for a JIT environment.

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The ________ method produces the item in advance of customer need.

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The standardization of components, called part commonality or ________ , increases repeatability which supports lean production.

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Why is preventative maintenance important in JIT production?

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Suppliers often cite which of the following as a major concern?

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What is single- digit setup? Describe some techniques of implementation.

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A(n) ________ assembly line produces a mix of models in smaller lots.

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Which of the following is not an example of the pull method of material flows?

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The Japanese word for card that has come to mean "signal" is ________ _.

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Which of the following are not a characteristic of just- in- time / lean systems?

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Just- in- time systems do not need stable master production schedules.

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Which one of the following is not a characteristic of JIT systems?

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When a push system is replaced by a pull system using small lot sizes, which one of the following is expected to happen?

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Table 8.28.2 A manufacturer using a kanban system has had problems with high inventory levels of one of the component parts it makes. Daily demand for the part is 3000 units, average waiting time during production is 0.200.20 day, processing time is 0.100.10 day per container, and a container holds 150 pieces. -Use the information in Table 8.2. How many kanban containers would be required if a 5 % efficiency factor is used?

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JIT systems utilize the standardization of components because standardization

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The main focus of lean systems in implementing JIT is the reduction of investment in inventory and requires _________ .

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In a JIT II system the

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The rewards system normally needs to be revamped when a just- in- time (JIT) system is implemented.

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