Exam 15: Engine Removal, Disassembly, Cleaning,

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You are performing a cylinder block warpage test using a straightedge and 0.003 thickness gauge: the straight edge is placed corner to corner diagonally and the gauge will not pass under the straightedge at any point. Which of the following should be true?

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D

What is Tempilstick crayon used for?

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D

Which type of cylinder head injector sleeve would be more likely to leak coolant into the engine cylinder?

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B

Before removing an electronically managed engine which of the following should be downloaded and retained?

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What is the most commonly recommended installation medium for injector O-rings before installation?

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Which of the following components does NOT require magnetic flux testing during an engine overhaul?

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What must be used to loosen and torque pipe nuts such as those found on injector lines?

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Before removing a truck diesel engine from a chassis, which of the following steps is recommended FIRST?

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On engines with a non-volatile RAM component, what should you do before disconnecting the batteries, prior to removing the engine?

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Technician A says that top dead center (TDC) is simply the point at which a piston stops during its upward travel. Technician B says that piston TDC is the exact midpoint that occurs between the completion of an upstroke and the beginning of a downstroke. Who is correct?

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When the rear engine mounts are located on the flywheel housing, which of following must be done before removing an engine from the chassis?

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When rebuilding an engine, which of the following is best practice regarding the cylinder block?

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Technician A says that when a counterbore is machined into the cylinder block, the deck must also be machined. Technician B says that when a cylinder block deck is machined, the cylinder counterbores should be recut. Who is correct?

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What is usually used to check the aim of piston cooling jets?

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Before attempting to pull a piston from a cylinder bore, which of the following is recommended?

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When removing an engine from a truck chassis, what should be done to each electrical connector as it is separated?

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When indicating a flywheel housing you measure 0.004 inches positive and 0.003 inches negative through one revolution. What is the total indicated runout (TIR)?

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What should be done with a set of main and rod cap bearings on removal from an engine?

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When removing a set of pistons from an engine, which of the following would be recommended practice?

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Which of the following explains why modern cylinder blocks are more subject to torque twist than those of a generation ago?

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