Exam 9: Inventory Management

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A periodic review system is a system in which an item's inventory position is reviewed periodically rather than continuously.

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In an ABC analysis, class ________ SKUs, which typically make up about ________% of the SKUs, account for only about 15% of the dollar usage.

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Scenario 9.10 The Dolly Llama Farm keeps an average of 50 of those funny creatures on hand and each consumes a pound of grain a day, 365 days per year. Grain costs $12 for a 50 pound bag and it costs the farm $10 to make a run to the feed store to pick up an order, regardless of order size. It takes the feed store four days to acquire, mix, and bag the special blend of grains necessary to make the feed the Dolly Llama Farm prefers. Storage costs for the feed runs 15% of the unit cost as the cost of money, loss due to critters, and spoilage all add up. -Refer to Scenario 9.10. What should the reorder point be if demand and lead time are invariant and the farm desires a 90% service level?

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Scenario 9.9 "Gollee those cats sure go through a lot of food," Geoff exclaimed as he saw the shopping list pad that had been pre-printed with the words "cat food" at the top. He pondered a different approach to shopping for the furry little darlings, reviewed his shopping records, and discovered the following. The price of cat food has held steady at 89 cents per can. Despite feigning indifference, each of the seven cats nibbles their way through an average of one can per day, three hundred sixty five days a year. The price of gasoline has held constant at $3.50 per gallon and his pickup uses a gallon each way to the cat food store. The cost to hold a can of cat food is 10% of the unit price. -Use the information in Scenario 9.9 to determine the average number of orders per year if Geoff adopts an EOQ policy.

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Reducing setup costs will increase the pressure to keep large inventories.

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The ________ is the predetermined minimum level that an inventory position must reach before a fixed quantity (Q) is ordered.

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Scenario 9.4 The Mwongola Company is a small manufacturing company that uses gear assemblies to produce four different models of mountain bikes. One of these gear assemblies, the "Smooth Shifter", is used for the two most expensive of Burdell's four models, and has an estimated annual demand of 300 units. Burdell estimates the cost to place an order is $40, and the holding cost for each assembly is $60 per year. The company operates 250 days per year. -Use the information in Scenario 9.4. What is the annual ordering costs if Mwongola orders using the EOQ quantity?

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ABC analysis is closely related to:

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What are the secondary levers for pipeline inventory?

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A continuous review system is sometimes called a reorder point system.

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Which one of the following statements is best?

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Scenario 9.11 Demand = 50,000 units/week Standard deviation of weekly demand = 15,000 units Average lead time = 8 weeks Standard deviation of lead time: 3 weeks Cycle-service level = 80% A continuous review system is used to control inventory. -Use the information in Scenario 9.11. What is the standard deviation of demand during lead time?

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What are the three types of inventory? For which inventory type is a stockout most critical?

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Scenario 9.1 Shipments of Product A from a distribution center to a retailer are made in lots of 350. The retailer's average demand for Product A is 75 units per week. The lead time from distributor to retailer is 3 weeks. The retailer pays for the shipments when they leave the distributor. The distributor has agreed to reduce the lead time to 2 weeks if the retailer will purchase quantities of 400 per shipment instead of 350 units per shipment. -Refer to Scenario 9.1. With the change in lead time, the pipeline inventory will:

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Scenario 9.7 Cranium, Inc., purchases term papers from an overseas supplier under a continuous review system. The average demand for a popular mode is 300 units a day with a standard deviation of 30 units a day. It costs $60 to process each order and there is a five-day lead-time. The holding cost for a paper is $0.25 per year and the company policy is to maintain a 98% service level. Cranium operates 200 days per year. -Use the information in Scenario 9.7. What combination of changes in lead-time and service level would result in exactly the same level of safety stock as indicated in the table?

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Table 9.1 Inventory records show the following: Table 9.1 Inventory records show the following:    -What is generally True about class A SKUs in ABC analysis? They represent about: -What is generally True about class A SKUs in ABC analysis? They represent about:

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________ inventory is the portion of total inventory that varies directly with lot size.

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________ are orders that have been placed but not yet received.

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Inventory management is the planning and controlling of inventories in order to meet the competitive priorities of the organization.

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Cycle counting is an inventory-control method whereby storeroom personnel physically count a small percent of the total number of items each day.

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