Exam 4: Capacity Planning

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Regarding the measurement of capacity,when a firm provides a relatively small number of standardized products and services:

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The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards for the Mark I operation follow: The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards for the Mark I operation follow:    The company works 250 days per year and operates 2 shifts,each covering 8 hours.If a 20 percent capacity cushion is maintained,how many new Mark I machines are required if Union does not resort to any short-term capacity options? The company works 250 days per year and operates 2 shifts,each covering 8 hours.If a 20 percent capacity cushion is maintained,how many new Mark I machines are required if Union does not resort to any short-term capacity options?

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An expansionist capacity strategy:

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One of the many steps in the production of toothpaste is to screw the caps on the tubes,which is still a manual process,performed by one man,Mr.Bucket.Which statement about this situation is BEST?

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Large,infrequent jumps in capacity are characteristic of companies that:

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The ________ is the act of doing nothing and losing orders from any demand that exceeds capacity,or incurs costs because capacity is too large.

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What factors should be considered when selecting the appropriate capacity cushion? How does the choice of capacity cushion relate to other decisions in operations management? To other functional areas?

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The Northern Manufacturing Company is producing products A and B,using the same machine called MASAC27A.Demand forecasts for next year and other production-related information are provided in the following table. The Northern Manufacturing Company is producing products A and B,using the same machine called MASAC27A.Demand forecasts for next year and other production-related information are provided in the following table.   The company works 250 days per year and operates 2 shifts each day,each shift covering 8 hours.If 25 percent of capacity cushion is maintained throughout the year,how many machines (MASAC27A)does the company need next year to meet the demand? (Round your answer up to the next whole machine. ) The company works 250 days per year and operates 2 shifts each day,each shift covering 8 hours.If 25 percent of capacity cushion is maintained throughout the year,how many machines (MASAC27A)does the company need next year to meet the demand? (Round your answer up to the next whole machine. )

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Diseconomies of scale is a concept that states that the average unit cost of a service or good can be reduced by increasing its output rate.

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A larger capacity cushion can help firms uncover process inefficiencies,so they can find ways to correct them.

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A capacity decision in a call center,such as the number of customer service representatives to answer the phone during a peak period,can be addressed using a(n)________.

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A well-educated operations manager used the capacity requirements equation to determine the number of crackerbox welders to purchase for the shop,given the standard time per unit,hours available per machine,among other relevant parameters.He studied the answer,12.6,and concluded that:

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Innovative Inc.is experiencing a boom for the products it has introduced recently.The estimated annual sales projected for the next five years are given in the following table.The current capacity is equivalent to only $100 million sales.The company is considering the alternative of expanding capacity to an equivalent of $250 million sales.Assume a 25 percent pretax profit margin.What is the increase in total pretax cash flow (summed over all years)that would be enjoyed because of the expansion? Innovative Inc.is experiencing a boom for the products it has introduced recently.The estimated annual sales projected for the next five years are given in the following table.The current capacity is equivalent to only $100 million sales.The company is considering the alternative of expanding capacity to an equivalent of $250 million sales.Assume a 25 percent pretax profit margin.What is the increase in total pretax cash flow (summed over all years)that would be enjoyed because of the expansion?

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Extremely complex service capacity problems for which there are no optimizing equations should be analyzed using ________.

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Table 4.1 The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards follow: Table 4.1 The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards follow:    Both products are produced on the same machine,called Mark I. -Use the information in Table 4.1.The company works 250 days per year and operates two shifts,each covering 8 hours.If a 15 percent capacity cushion is maintained,how many hours of capacity can the company expect from each of its Mark I machines? Both products are produced on the same machine,called Mark I. -Use the information in Table 4.1.The company works 250 days per year and operates two shifts,each covering 8 hours.If a 15 percent capacity cushion is maintained,how many hours of capacity can the company expect from each of its Mark I machines?

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Which one of the following statements concerning capacity cushions is BEST?

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A process's capacity requirement states the future process capacity needed to meet projected customer demands,and includes an allowance for the desired capacity cushion.

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The test bank author abandoned his teaching duties when he was in the zone working on a test bank.Normally scheduled to teach a nine hour load during the semester,he generally made his way to one three hour class a week,one where his students could propose devious problems that were sure to confound generations of test takers.What is the test bank author's utilization for his teaching duties?

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The transition from economies of scale to diseconomies of scale:

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________ are more appropriate measures of capacity in situations where a task that is initially difficult and time-consuming to perform becomes second-nature and short in duration.

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