Exam 4: Capacity Planning
Exam 1: Using Operations to Create Value100 Questions
Exam 2: Process Strategy and Analysis245 Questions
Exam 3: Quality and Performance195 Questions
Exam 4: Capacity Planning108 Questions
Exam 5: Constraint Management136 Questions
Exam 6: Lean Systems164 Questions
Exam 7: Project Management140 Questions
Exam 8: Forecasting150 Questions
Exam 9: Inventory Management207 Questions
Exam 10: Operations Planning and Scheduling149 Questions
Exam 11: Resource Planning125 Questions
Exam 12: Supply Chain Design77 Questions
Exam 13: Supply Chain Logistic Networks114 Questions
Exam 14: Supply Chain Integration111 Questions
Exam 15: Supply Chain Sustainability73 Questions
Exam 16: Decision Making107 Questions
Exam 17: Waiting Lines108 Questions
Exam 18: Special Inventory Models53 Questions
Exam 19: Linear Programming86 Questions
Exam 20: Simulation54 Questions
Exam 21: Financial Analysis55 Questions
Exam 22: Acceptance Sampling Plans87 Questions
Exam 23: Measuring Output Rates106 Questions
Exam 24: Learning Curve Analysis51 Questions
Exam 25: Operations Scheduling120 Questions
Exam 26: Layout36 Questions
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The time required to change a machine from making one product or service to the next is called:
(Multiple Choice)
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________ are useful capacity analysis tools when the future is uncertain and capacity decisions can be made in a sequential fashion.
(Essay)
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Depict the expansionist strategy graphically as a plot of capacity against time and discuss the benefits of adopting this strategy.
(Essay)
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Which of the following descriptions about waiting line models is BEST?
(Multiple Choice)
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Capacity cushions may be lowered if companies smooth the output rate by raising prices when inventory is low and decreasing prices when it is high.
(True/False)
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The lock box department at Bank 21 handles the processing of monthly loan payments to the bank,monthly and quarterly premium payments to a local insurance company,and bill payments for 85 of the bank's largest commercial customers.The payments are processed by machine operators,with one operator per machine.An operator can process one payment in 0.25 minute.Setup times are negligible in this situation.A capacity cushion of 20 percent is needed for the operation.The average monthly (not annual)volume of payments processed through the department currently is 400,000.However,it is expected to increase by 20 percent.The department operates eight hours per shift,two shifts per day,260 days per year.How many machines (not operators)are needed to satisfy the new total processing volume? (Round up to the next whole integer. )
(Multiple Choice)
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Long-term capacity decisions that confront managers include all of the following EXCEPT:
(Multiple Choice)
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Table 4.1
The Union Manufacturing Company is producing two types of products: A and B.The demand forecasts,batch size,and time standards follow:
Both products are produced on the same machine,called Mark I.
-Using Table 4.1,what is the total number of hours required of Mark I equipment for the next year?
(Multiple Choice)
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A wait-and-see capacity strategy minimizes the chances of lost sales due to insufficient capacity.
(True/False)
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Use the information in Scenario 4.5.What is the pre-tax cash flow (net present value)for alternative #2 compared to the base case of doing nothing for the next five years?
(Multiple Choice)
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What information would managers use to choose the best cost-effective capacity to balance customer service with the cost of adding capacity?
(Multiple Choice)
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It takes a service rep an average of two and a half minutes to take a customer's information.Over the course of a work week,the rep handles 160 calls a day during her eight hour shift.What is the service rep's capacity cushion?
(Multiple Choice)
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The ________ is the set of consecutive time periods considered for planning purposes.
(Essay)
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A firm may preempt the expansion of competitive firms by using an expansionist capacity strategy and announcing a large capacity expansion.
(True/False)
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A process's ________ is what its capacity should be for some future time period to meet the demand of its customers,allowing for the desired capacity cushion.
(Essay)
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When future demand is uncertain and sequential decisions are involved in capacity planning,a manager should use a:
(Multiple Choice)
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The single milling machine at Stout Manufacturing was severely overloaded last year.The plant operates eight hours per day,five days per week,and 50 weeks per year.Management prefers a capacity cushion of 15 percent.Two major types of products are routed through the milling machine.The annual demand for product A is 3000 units and 2000 units for product B.The batch size for A is 20 units and 40 units for B.The standard processing time for A is 0.5 hours/unit and 0.8 hours/unit for B.The standard setup time for product A is 2 hours and 8 hours for product B.How many new milling machines are required if Stout does not resort to any short-term capacity options?
(Multiple Choice)
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