Exam 5: Network Design in the Supply Chain

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The allocation of supply sources and markets to facilities has a significant impact on performance because

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Decisions concerning the role of each facility are significant because they determine the amount of rigidity the supply chain has in changing the way it meets demand.

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The objective of the second phase of network design is to

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The quality of life at selected facility locations has a significant impact on performance because

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FlexSteal,marketed as a miracle brush-on sealant and baldness cure,is manufactured at three plants that are struggling to keep up with the demand at the four regional centers.The cost to ship a truckload from each of the existing plants to the regional centers is shown in the table.Note that the capacity and the total demand are both measured in truckloads. Philadelphia Atlanta Dallas Los Angeles Capacity Plant 1 89 75 93 115 400 Plant 2 120 88 103 93 400 Plant 3 95 82 112 98 400 Total Demand 350 350 350 350 The supply chain manager has explored plant construction costs in two other cities as well as the cost to ship a truckload from each of the plants to the regional centers.The current plan is to build another plant with a capacity of 400 to allow room for sales growth.The construction cost for the new plants and cost to ship to each of the regional centers is shown here. Philadelphia Atlanta Dallas Los Angeles Cost to Build Plant A 94 78 95 95 \ 23,500 Plant B 95 88 88 94 \ 26,000 -How many constraints does the linear programming formulation of a lowest cost solution for the existing set of plants and regional centers contain?

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Managers making facility location decisions should carefully consider tariffs and tax incentives,because

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Assume that total demand in a market is 1 and that customers are uniformly spread across the line segment from 0 to 1.There are only two companies in the market and there is no cost or service advantage held be either Firm 1 or Firm 2.Firm 1 locates at point a,and Firm 2 locates at point 1-b as shown in the figure.A customer chooses one firm or the other solely on the basis of distance travelled. Assume that total demand in a market is 1 and that customers are uniformly spread across the line segment from 0 to 1.There are only two companies in the market and there is no cost or service advantage held be either Firm 1 or Firm 2.Firm 1 locates at point a,and Firm 2 locates at point 1-b as shown in the figure.A customer chooses one firm or the other solely on the basis of distance travelled.    -The demand at Firm 1 is given by -The demand at Firm 1 is given by

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If production technology displays significant economies of scale,many local locations are the most effective.

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Explain how supply chain network design decisions are classified.

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Network design decisions have a significant impact on performance because they determine the supply chain configuration and set constraints within which inventory,transportation,and information can be used to either decrease supply chain cost or increase responsiveness.

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Building some over-capacity in the supply chain network and making the capacity flexible allows a firm to alter production flows within the supply chain to

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The objective of the third phase of network design is to

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Supply chain network design decisions classified as facility role are concerned with

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When designing supply chain networks,companies must build appropriate flexibility to help counter fluctuations in exchange rates and demand across different countries.

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A manufacturer of cat towers wishes to locate a super assembly facility to meet their cat tower assembly needs for the next millennium.Currently,carpet,cylinders,yarn and fasteners are purchased in bulk from suppliers in North Haverbrook,Ogden,and Springfield in the quantities shown in the table.The super assembly facility would ship to distribution centers located in Seattle,Lubbock,Nashville,and Philadelphia.The locations of all of these cities on an x-y grid,outbound transportation costs on a ton per mile basis,and total tonnage are all contained in the table. Sources/Markets Transportation Cost \ /ton mile Quantity in Tons Supply North Haverbrook 1.1 650 700 1200 Ogden 1.2 450 250 600 Springfield 1.4 400 225 825 Market Seattle 2.25 300 50 1200 Lubbock 2.25 200 450 300 Nashville 2.25 500 800 250 Philadelphia 2.25 500 950 1100 What is the optimal location for the Super Assembly Center?

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Tariffs,economies of scale and aggregate factor costs mostly affect which of the four Global Network Design Decisions?

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How does the model change from the original network configuration when Plant A is under consideration?

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FlexSteal,marketed as a miracle brush-on sealant and baldness cure,is manufactured at three plants that are struggling to keep up with the demand at the four regional centers.The cost to ship a truckload from each of the existing plants to the regional centers is shown in the table.Note that the capacity and the total demand are both measured in truckloads. Philadelphia Atlanta Dallas Los Angeles Capacity Plant 1 89 75 93 115 400 Plant 2 120 88 103 93 400 Plant 3 95 82 112 98 400 Total Demand 350 350 350 350 The supply chain manager has explored plant construction costs in two other cities as well as the cost to ship a truckload from each of the plants to the regional centers.The current plan is to build another plant with a capacity of 400 to allow room for sales growth.The construction cost for the new plants and cost to ship to each of the regional centers is shown here. Philadelphia Atlanta Dallas Los Angeles Cost to Build Plant A 94 78 95 95 \ 23,500 Plant B 95 88 88 94 \ 26,000 -What is the lowest cost solution for the existing set of plants and regional centers?

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Available infrastructure,skill needs and response time mostly affect which of the four Global Network Design Decisions?

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Assume that total demand in a market is 1 and that customers are uniformly spread across the line segment from 0 to 1.There are only two companies in the market and there is no cost or service advantage held be either Firm 1 or Firm 2.Firm 1 locates at point a,and Firm 2 locates at point 1-b as shown in the figure.A customer chooses one firm or the other solely on the basis of distance travelled. Assume that total demand in a market is 1 and that customers are uniformly spread across the line segment from 0 to 1.There are only two companies in the market and there is no cost or service advantage held be either Firm 1 or Firm 2.Firm 1 locates at point a,and Firm 2 locates at point 1-b as shown in the figure.A customer chooses one firm or the other solely on the basis of distance travelled.    -If the two firms compete on price and the customer incurs transportation cost,it may be optimal for the two firms to locate at the point(s) -If the two firms compete on price and the customer incurs transportation cost,it may be optimal for the two firms to locate at the point(s)

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