Exam 18: Spoilage, rework, and Scrap

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Venosis Sports is a manufacturer of sportswear.It produces all of its products in one department.The information for the current month is as follows: Beginning work in process 22,000 units Units started 44,000 units Units completed 55,000 units Ending work in process 10,000 units Spoilage 1,000 units Beginning work-in-process direct materials \ 15,000 Beginning work-in-process conversion \ 6,000 Direct materials added during month \ 70,800 Direct manufacturing labor during month \ 37,400 Beginning work in process was half complete as to conversion.Direct materials are added at the beginning of the process.Factory overhead is applied at a rate equal to 50% of direct manufacturing labor.Ending work in process was 60% complete.All spoilage is normal and is detected at end of the process. Required: Prepare a production cost worksheet if spoilage is recognized and the weighted-average method is used.

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 PRODUCTION COST WORKSHEET \text { PRODUCTION COST WORKSHEET }
 Flow of Production  Physical units  Direct materials Conversion  Work in process, beginning 22,000 Started during period 44,000‾ To account for 66,000 Good units completed 55,00055,00055,000 Normal spoilage 1,0001,0001,000 Work in process, ending 10,00010,0006,000 Accounted for 66,00066,00062,000\begin{array}{ll}\text { Flow of Production }& \text { Physical units }& \text { Direct materials }& \text {Conversion }\\\text { Work in process, beginning } & 22,000 \\\text { Started during period } & \underline{44,000} \\\text { To account for } & 66,000\\\\\text { Good units completed } & 55,000 & 55,000 & 55,000 \\\text { Normal spoilage } & 1,000 & 1,000 & 1,000 \\\text { Work in process, ending } & 10,000 & 10,000 & 6,000\\\text { Accounted for } & 66,000 & 66,000 & 62,000\end{array}
 Costs  Totals  Direct Materials ‾ Conversion  Work in process, beginning $21,000$15,000$6,000 Costs added during period 108,200‾70,800‾37,400‾ Total costs to account for 129,20085,80043,400 Divided by equivalent units 66,000‾62,000‾ Equivalent unit costs $2,00$1,30$0,70\begin{array}{lrrr}\text { Costs }& \text { Totals }& \underline{\text { Direct Materials }} &\text { Conversion }\\\text { Work in process, beginning } & \$ 21,000 & \$ 15,000 & \$ 6,000 \\\text { Costs added during period } & \underline{108,200} & \underline{70,800} & \underline{37,400}\\\\\text { Total costs to account for } & 129,200 & 85,800 & 43,400 \\\text { Divided by equivalent units } & & \underline{66,000} & \underline{62,000} \\\quad \text { Equivalent unit costs } & \$ 2,00 & \$ 1,30 & \$ 0,70\end{array}
 Assignment of costs  Costs transferred out (55,000×$2.00)$110,000 Normal spoilage (1,000×$2.00)2,000 Work in process, ending 13,000 Direct materials (10,000×$1.30)4,200 Conversion (10,000×$0.60×0.70)$1 Costs accounted for $129,200\begin{array}{lr}\text { Assignment of costs }\\\text { Costs transferred out }(55,000 \times \$ 2.00) & \$ 110,000 \\\text { Normal spoilage }(1,000 \times \$ 2.00) & 2,000 \\\text { Work in process, ending } & 13,000 \\\text { Direct materials }(10,000 \times \$ 1.30) & 4,200 \\\text { Conversion }(10,000 \times \$ 0.60 \times 0.70) & \$ 1\\\\\text { Costs accounted for }&\$129,200\end{array}

What is the advantage and disadvantage of early inspections?

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Early inspections can help prevent any further costs being wasted on units that are already
spoiled.But conducting inspections at too early stages can result in instances of spoiled units may go undetected at later stages of the process.

Abnormal spoilage is spoilage that should arise under efficient operating conditions.

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False

In job-costing systems,abnormal spoilage costs are considered to be inventoriable costs and normal spoilage costs are not considered to be inventoriable costs and are written off as costs of the accounting period in which the abnormal spoilage is detected.

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Spoilage that is not inherent in a particular production process and would not arise under efficient operating conditions is referred to as ________.

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Costs of abnormal spoilage are NOT considered to be inventoriable costs and are written off as costs of the accounting period in which the abnormal spoilage is detected.

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Answer the following questions using the information below: Samantha's Office Supplies manufactures desk organizers in its Processing Department. Direct materials are included at the inception of the production cycle and must be bundled in single kits for each unit. Conversion costs are incurred evenly throughout the production cycle. Inspection takes place as units are placed into production. After inspection, some units are spoiled due to nondetectible material defects. Spoiled units generally constitute 3% of the good units. Data provided for February 2015 are as follows: WIP, beginuing inventory 2/1/2015 51,000 units Direct materials ( 100 \% complete) Conversion costs ( 50\% complete) Started during February 170,000 units Completed and transferred out 180,000 units WIP, ending inventory 2/28/2015 26,000 units Direct materials ( 100\% complete) Conversion costs ( 25\% complete) Costs: WIP, beginning inventory: Direct materials \ 280,000 Conversion costs 80,000 Direct materials added 408,000 Conversion costs added 264,000 -What costs are allocated to the ending work-in-process inventory for direct materials and conversion costs,respectively,using the FIFO method of process costing?

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Spoilage can be considered either normal or abnormal.

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If scrap,common to all jobs,is returned to the storeroom and the time between the scrap being inventoried and its disposal is quite lengthy,the journal entry is ________.

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Harriet has been reviewing the accounting system for her company and she is very concerned about the accounting for spoilage.It appears that spoilage is accounted for only at the end of the processing cycle.While this concept is acceptable in general,Harriet believes that a better method can be found to properly account for the spoilage when it occurs.She believes that there must be something better than the weighted-average method of accounting for spoilage.She would like the company to use a method that provides closer tracking of the spoilage with the accounting for the spoilage. Required: Discuss the problems Harriet is having with the accounting system.

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Spoilage always occurs at beginning stages of a production process and can be detected only at the end of process.

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When spoiled goods have a disposal value,the net cost of spoilage is computed by adding the disposal value to the costs of the spoiled goods accumulated to the inspection point.

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Normal spoilage rates are computed by ________.

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The Peric Manufacturing Shop produces motorcycle parts.Typically,12 pieces out of a job lot of 1,000 parts are spoiled.Costs are assigned at the inspection point,$40.00 per unit.Spoiled pieces may be disposed at $8.00 per unit.The spoiled goods must be inventoried appropriately when the normal spoilage is detected.The current job requires the production of 3,000 good parts. Which of the following journal entries properly reflects the recording of spoiled goods?

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If a company inspects units only at the end of the production process,the units in ending work-in-process inventory are not assigned any costs of normal spoilage.

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A production process which involves spoilage and rework occurs in ________.

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When inventories are present,classifying spoilage as normal rather than abnormal results in an decrease in current operating income.

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Answer the following questions using the information below: Verer Custom Carpentry manufactures chairs in its Processing Department. Direct materials are included at the inception of the production cycle and must be bundled in single kits for each unit. Conversion costs are incurred evenly throughout the production cycle. Inspection takes place as units are placed into production. After inspection, some units are spoiled due to nondetectible material defects. Spoiled units generally constitute 4% of the good units. Data provided for March 20X5 are as follows: ( WIP, beginuing inventory 3/1/20\times5 32,000 units Direct materials ( 100\% complete) Conversion costs ( 85\% complete) Started during March 70,000 units Completed and transferred out 80,000 units WIP, ending inwentory 3/31/20\times5 18,000 units Direct materials ( 100\% complete) Conversion costs ( 80\% complete) Costs: WIP, beginning inventory: Direct materials \ 70,000 Conversion costs 40,000 Direct materials added 105,000 Conversion costs added 128,160 -What costs are allocated to the ending work-in-process inventory for direct materials and conversion costs,respectively,using the FIFO method of process costing?

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Costs of abnormal spoilage are considered inventoriable and are written off as a period expense.

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Answer the following questions using the information below: Outose Concept manufactures small tables in its Processing Department. Direct materials are added at the initiation of the production cycle and must be bundled in single kits for each unit. Conversion costs are incurred evenly throughout the production cycle. Before inspection, some units are spoiled due to nondetectible materials defects. Inspection occurs when units are 50% converted. Spoiled units generally constitute 4% of the good units. Data for December 2015 are as follows: WIP, beginuing inventory 12/1/2015 22,000 units Direct materials ( 100\% complete) Conversion costs ( 75\% complete) Started during December 76,000 units Completed and transferred out 12/31/2015 72,000 units WIP, ending inventory 12/31/2015 18,000 units Direct materials ( 100\% complete) Conversion costs ( 65\% complete) Costs for December: WIP, beginuning Inventory: Direct materials \ 150,000 Conversion costs 76,800 Direct materials added 222,400 Conversion costs added 290,000 -Abnormal spoilage totals ________.

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