Exam 15: Integrated Production Processes IPP

The ______________________________ approach to manufacturing places responsibility for quality in the hands of the builder rather than in those of the inspector.

______________________________ is accumulation of the data on current inventories, sales commitments, and planned production to determine whether the production of finished goods will be sufficient to commit to additional sales orders.

The Level 0 data flow diagram for the integrated production process includes all of the following process bubbles except:

Which of the following has included management of throughput time and pull manufacturing?

The process within TB Figure 15.1 Bubble 1.0 might be described as follows: Consistent with the value chain concept, the IPP begins with the design of the product and production processes. Activity-based costing can be used to develop estimates of the future cost of producing new products as well as potential cost changes from product or design changes. The entire design process is automated through the use of computer-aided design (CAD) and computer-aided engineering (CAE). With the use of enterprise systems, the electronic designs produced using CAD/CAE become the basis for developing detailed production schedules (bubble 2.0 in TB Figure 15.1) as well as the electronic control of production machines. In addition to the detailed product design, the CAD/CAE process results in several data stores of information that are used later in the IPP: *Bill of materals (BOM) master: The BOM provides the basis far later arders of raw materials (bubble 3.0 in TB Figure 15.1) when a firished good is to be produced. *Partmaster: The parts master ar raw materials inventory master lists the detailed specifications of each raw materials item. An enpineer must specify the information for the new material in the parts master when anew part is used in product design. Often, existing parts will be used in new products to reduce needed ardering and caryying costs far the inventary. *Rauting master: The rauting master 5pecifes the aperations neces.ary to complete a subas5embly or firished good, and the secquence of these operations. The ruuting mester alsa includes the machiring tolerances; the tools, jig5, and fixtures reqquired and the time allowed far each aperation. The rauting master is vital to developing detailed prodiction instructians (bubble 4.0 in TB Figure 15.1). Camputer aided pracess planring (CAPP), is aften used in develaping the rauting master far develaping new products. CAPP is an autamated decision support system that generates manufacturing aperations instructions and rauting5 based an infarmation about machinery requirements and capabilities. *Wark center master: The wark center master describes each wark center available far producing products. A wark statian is the a5signed locatian where a warker perfarms their jab. A graup of simular wark stations canstitutes a wark center. When new praducts requure new machines ar production activites, a new recard in the wark center master muft be created. Refer to TB Figure 15.1. Prepare a Level 1 data flow diagram for the product and production process design process only.

The capacity requirements planning (CRP) process uses information from the master production schedule and the time-phased order requirements schedule to develop detailed machine- and labor-use schedules based on available capacity.

Which of the following is not an inventory process control?

______________________________ authorize and record movement of a job from one work center to another.

The total quality control (TCQ) approach places responsibility for quality control in the hands of the:

With the pull approach to manufacturing, factory machinery is arranged in clusters or cells.

A(n) ______________________________ is an authorization that identifies the type and quantity of materials to be withdrawn from the storeroom and tracks the manufacturing order being produced and the work center needing the materials.

A(n) ______________________________ is an automated manufacturing operations system that can react quickly to product and design changes because a centralized computer control provides real-time routing, load balancing, and production scheduling logic.

Which of the following components is not part of a flexible manufacturing system (FMS)?

Production systems facilitate integration of all aspects of product design, manufacturing, and marketing processes.

Pull manufacturing should lead to all of the following except:

Cycle time is the time it takes from when authorization is made for goods to be produced to when the goods are completed.

The ______________________________ process uses the information from the master production schedule and the time-phased order requirements schedule to develop detailed machine- and labor-use schedules based on available capacity.

______________________________ are the sum of costs to design, produce, market, deliver, and support a product from conception to ultimate discontinuance.

Production is initiated as individual sales orders are received with this type of manufacturing:

The AICPA's Practice Alert No. 94-2: Auditing Inventories-Physical Observations describes several circumstances that constitute inventory fraud. Which of the following is not an example of inventory fraud?