Exam 5: Managing Quality

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Taguchi defines quality in terms of:

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Which of the following is NOT a core idea of total quality management?

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A quality perspective that focuses on whether or not a product was made or a service was performed as intended is the:

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Total Quality Management is the management of an entire organization so that it excels in all quality dimensions that are important to customers.

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What is the shape of the ideal OC curve? Explain the key elements of the curve

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A barbecue sauce producer sells their product in a 20-ounce bottle. Their current process mean is 19.80 ounces with a standard deviation of 0.3 ounces. If their tolerance limits are set at 20 ounces plus or minus 1 ounce, what is the process capability index of the bottle filling process?

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A reduction in process variance results in a higher process capability.

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What does the traditional quality loss function look like?

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The fill size for a small bag of peanuts distributed by a popular airline is 50 grams. The producer wishes to set up a set of control charts for this process and collects the data shown in the table. Develop the proper statistical quality control charts. Is the process in control? Sample Item \#1 Item \#2 Item \#3 Item \#4 Sum 1 54.5 54.3 53.8 50.4 213.00 2 50.6 53.5 53.2 54.9 212.20 3 51.1 54.3 50.4 50.7 206.50 4 52.7 52.1 51.3 51.0 207.10 5 51.7 51.2 54.7 54.3 211.90 6 51.1 51.5 54.7 50.4 207.70 7 54.0 52.3 54.7 51.4 212.40 8 53.2 50.4 53.4 51.4 208.40 9 51.9 50.2 50.2 52.9 205.20

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Money spent training an employee how to do a job mistake free is an example of an appraisal cost.

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A pizza delivery service wants to track their delivery times. They take eight samples of four deliveries and record the following data. What are the upper and lower control limits of their X-bar chart? Sample \# 1 2 3 4 5 6 7 8 Item \#1 21.1 20.2 24.1 22.6 21.2 20.9 22.4 20.9 Item \#2 21.7 20.6 21.7 21.7 24.1 23.5 24.6 24.7 Item \#3 23.0 24.5 23.2 23.0 20.6 22.8 23.4 22.8 Item \#4 20.3 23.5 24.4 25.0 20.7 23.2 23.3 24.5 Sum 86.1 88.8 93.4 92.3 86.6 90.4 93.7 92.9

(Multiple Choice)
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Floyd Electric is fabricating flanges for a new electrical motor. The flange is to be 25 millimeters in diameter with an upper tolerance limit of 26.5 millimeters and a lower tolerance limit of 23.5 millimeters. Bill Floyd took a sample consisting of ten flanges, measured the diameter and recorded the observations in the table. He has heard discussion of 6 sigma in the business news recently and would like to join the club. 25.69 25.58 24.78 24.94 24.87 24.63 25.70 25.52 24.95 24.91 What percentage decrease in process standard deviation would be required for Floyd Electric to achieve 6-sigma process capability? Assume that his process mean remains where it is.

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A(n)________ cost is incurred by a company to assess its quality levels.

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With everything else held constant, a sampling plan with c = 1 will have a lower producer's risk than a sampling plan with c = 2.

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A customer that concentrates on the ease of repair or support for the product or service is concerned primarily with the ________ dimension of quality.

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Describe the ISO 9000 family of standards, including the objectives and process of becoming certified.

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A cell phone manufacturer inspects the video display on each color phone to verify that the screen can display all colors with the brilliance their customers have come to expect. Each phone is turned on, run through a self-test procedure, and classified as either acceptable or unacceptable based on test performance. Based on historical data, the manufacturer produces 0.1 percent defective displays. If they inspect 5000 phones each day for the next 10 days, what are the upper and lower control limits for their control chart if their sample mean mirrors their historical process average?

(Multiple Choice)
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Floyd Electric is fabricating flanges for a new electrical motor. The flange is to be 25 millimeters in diameter with an upper tolerance limit of 26.5 millimeters and a lower tolerance limit of 23.5 millimeters. Bill Floyd took a sample consisting of ten flanges, measured the diameter and recorded the observations in the table. 25.69 25.58 24.78 24.94 24.87 24.63 25.70 25.52 24.95 24.91 What is Floyd Electric's process capability?

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If a contact lens has a scratch on it, the manufacturer classifies it as defective. This is an example of a continuous variable.

(True/False)
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What are the advantages of acceptance sampling over 100% inspection?

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