Exam 5: Managing Quality

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An R chart is used to track how much the individual observations within a sample vary.

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A cell phone manufacturer inspects the video display on each color phone to verify that the screen can display all colors with the brilliance their customers have come to expect. Each phone is turned on, run through a self-test procedure, and classified as either acceptable or unacceptable based on test performance. Based on historical data, the process engineer expects about 0.1 percent defective displays. How many phones should they sample to establish an average fraction defective for their statistical quality control initiative?

(Multiple Choice)
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Floyd Electric is fabricating flanges for a new electrical motor. The flange is to be 25 millimeters in diameter with an upper tolerance limit of 26.5 millimeters and a lower tolerance limit of 23.5 millimeters. Bill Floyd took a sample consisting of ten flanges, measured the diameter and recorded the observations in the table. 25.69 25.58 24.78 24.94 24.87 24.63 25.70 25.52 24.95 24.91 What is Floyd Electric's process capability index?

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Costs incurred by defects that occur prior to delivery to the customer are called:

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________ measures refer to the presence or absence of a particular characteristic.

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A housekeeping supervisor inspects rooms after the staff has cleaned them and compares their staff's performance against a checklist of items that should be cleaned, replaced, etc., according to standard operating procedure at the hotel. Over the past week she finds three rooms that have cleaning mistakes out of the 140 rooms she has inspected. How many additional rooms should she sample to establish an average fraction defective for the p chart she would like to make to monitor this process?

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Garvin's dimension of reliability is satisfied if the product fails infrequently.

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Describe the four quality-related costs and tell how they are related.

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What are the seven core ideas of total quality management?

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A barbecue sauce producer makes their product in an 80-ounce bottle for a specialty store. Their historical process mean has been 80 ounces and their tolerance limits are set at 80 ounces plus or minus 1 ounce. What does their process standard deviation need to be in order to sustain a process capability ratio of 1.66?

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The probability of accepting a lot with worse quality than the lot tolerance percent defective level is ________.

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A pizza delivery service wants to track their delivery times. They take eight samples of four deliveries and record the following data. What are the upper and lower control limits of their R-chart? Sample \# Item \#1 21.1 20.2 24.1 22.6 21.2 20.9 22.4 20.9 Item \#2 21.7 20.6 21.7 21.7 24.1 23.5 24.6 24.7 Item \#3 23.0 24.5 23.2 23.0 20.6 22.8 23.4 22.8 Item \#4 20.3 23.5 24.4 25.0 20.7 23.2 23.3 24.5

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A barbecue sauce producer makes their product in an 80-ounce bottle for a specialty store. Their historical process mean has been 80.1 ounces and their tolerance limits are set at 80 ounces plus or minus 1 ounce. What does their process standard deviation need to be in order to sustain a process capability index of 1.5?

(Multiple Choice)
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A hot tub manufacturer wants the thermostat to control water temperature to within one degree when set at 130 degrees Fahrenheit. They randomly select 10 hot tubs, set the thermostats to 130, and record the following data with an infrared thermometer that has recently been calibrated. Temp 129.9 129.7 130.2 129.7 129.8 130 129.6 131 130.3 129.8 What is their process capability?

(Essay)
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Floyd Electric is fabricating flanges for a new electrical motor. The flange is to be 25 millimeters in diameter with an upper tolerance limit of 26.5 millimeters and a lower tolerance limit of 23.5 millimeters. Bill Floyd took a sample consisting of ten flanges, measured the diameter and recorded the observations in the table. 25.69 25.58 24.78 24.94 24.87 24.63 25.70 25.52 24.95 24.91 What is Floyd Electric's process standard deviation?

(Multiple Choice)
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Process owners are empowered employees that have the authority and responsibility for improving the organization's business processes.

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Describe the Taguchi quality loss function. What is its shape and what are the implications of this curve?

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Appraisal costs can occur when a company has NOT produced any defective items.

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On the first day of class at a new university you made judgments about the quality of the class before the professor had entered the room. You noted the comfort of the accommodations, the fine works of art in the halls and on the classroom wall and the soothing music piped in over the sound system. This dimension of quality is:

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Define employee empowerment and process ownership. How are these two concepts related?

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