Exam 6: Manufacturing and Service Processes

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The term "assembly line" refers to progressive assembly linked by some material handling device.

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Process selection refers to the strategic decision of selecting which kind of production processes to use to produce a product or provide a service.

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One trade-off illustrated by the product-process matrix is between flexibility and cost.

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A manufacturer has identified the options for acquiring a machined part.It can make the part on a numerically controlled lathe for $150 per unit (including materials. )It can make the part on a standard lathe for $250 per unit (also including materials. )It can make the part on a machining center for $50 per unit (also including materials. )The manufacturer can acquire a standard lathe for $10,000.It could acquire a numerically controlled lathe for $100,000.A machining center would cost $350,000.It has also found that it can purchase the part for $350 per unit.

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Using the assembly-line balancing procedure,which of the following is the theoretical minimum number of workstations if the task times for the six tasks that make up the job are 7,4,7,5,3 and 6 minutes,and the cycle time is 8 minutes? ______________________________________

(Short Answer)
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A general purpose machine is less capable than a special purpose machine in certain tasks but can perform a broader variety of tasks.

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Distinguish between a workcenter and a manufacturing cell.

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Which of the following is not considered a major work flow structure?

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You have just determined the actual number of workstations that will be used on an assembly line to be 25 using the assembly-line balancing procedure.The cycle time of the line is 30 seconds and the sum of all that tasks required on the line is 10 minutes.What is the line's efficiency? ________________________________

(Short Answer)
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The essential issue in satisfying customers in the make-to-stock environment is to balance the cost of the finished item against the willingness of the consumer to pay for it.

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You are hired as a consultant to decide if your client should purchase a new,highly specialized,piece of equipment.The product to be produced by this equipment is forecast to have a total worldwide demand of 15,000 units over the entire product life.The initial investment to acquire and install the equipment is $256,000.The variable cost to produce each unit will be $15 and the selling price for the finished product will be $30.Which of the following best describes the situation the firm is facing?

(Multiple Choice)
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One methodology used to evaluate equipment investment decisions where the investment entails an initial investment,fixed costs,and variable costs is Break-Even Analysis.

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According to Little's law,which of the following can be used to estimate work-in-process inventory?

(Multiple Choice)
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