Exam 7: Manufacturing Materials and Processes

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Name a process i that can produce very complex parts. This process injects a mixture of powder metal and a binder into a mold under pressure. The molded product is then sintered to create properties in the metal particles that are close to a casting.

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Aluminum is corrosion resistant, lightweight, easily cast, conductive of heat and electricity, may be easily extruded, and is very malleable.

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MATCHING Match the following word or phrase with its correct meaning. -An alloy of copper and tin

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When gray iron castings are ____, an outer surface of white cast iron results.

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Name a machine tool that is a type of late that is specialized for the automated mass-production of small parts, and used in manufacturing for high-volume, low-cost turned parts.

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____ of a product are used for finite element analysis.

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Name a process takes metal-alloyed powders and feeds them into a die where they are compacted under pressure to form the desired shape

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Refractories must be bonded together by ____.

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Name a machine tool that is computer numerical controlled machine tools that move in four or more directions allowing the manufacture of complex parts with curved features. In addition to the x-, y-, and z-axis movement plus angular rotation of the universal milling machine, this machine provides rotation around one or more axes

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The shaper is used for production of ____ flat surfaces.

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A grinding machine uses a rotating abrasive wheel rather than a cutting tool.

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Define stamping

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The universal milling machine has table action that includes x, y, and z-axis movement plus angular rotation.

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Thermoset plastics are best used where heat is involved.

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The high melting point of ____ makes it desirable in certain aerospace applications.

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Name the material that is easily rolled and drawn into wire, has excellent corrosion resistance, is a great electrical conductor, and has better ductility than any metal except for silver and gold.

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Define forging

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Computer-Integrated Manufacturing (CIM) incorporates all the technologies of CADD, CAM, CNC, Robotics and Material Handling together.

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Some ferrous metal castings are made using the die casting process.

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Name the material that is the basis for stainless steel and is used where corrosion and wear resistance is required.

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