Exam 8: Aggregate Planning in a Supply Chain

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The quality of the aggregate plan can be improved by using information from

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Aggregate planning,to be effective,requires inputs from

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Safety capacity is defined as capacity used to satisfy demand that is lower than forecasted.

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Breaking an aggregate plan into separate plans for each product creates a master production schedule.

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The goal of aggregate planning is to build a plan that satisfies demand while minimizing downtime.

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As a general rule,advanced planning systems rely on

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Scenario 8.3 - Mousetraps A company faces the aggregate planning problem shown in the table below.Cost of regular production is $15 per unit,the cost of producing the same unit on overtime is $22.50,the cost of subcontracting is $27 per unit,and the cost of carrying a unit in inventory from one month to the next is $10. July August September October November Forecast 800 650 450 550 900 Beginning Inventory 140 Regular Time Overtime Subcontracting Ending Inventory The labor contract at the plant prohibits both overtime and subcontracting output to exceed 250 units in any five-month window.The plant capacity is 20 units per day produced using two shifts and the plant runs seven days a week.By policy,management wants to avoid stockouts. -What is the optimal total cost of the aggregate plan developed to address Scenario 8.3?

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Capacity used to satisfy demand that is higher than forecasted is

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To create an aggregate plan,a company must specify the planning horizon for the plan and the duration of each period within the planning horizon.

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The strategy where the production rate is synchronized with the demand rate by varying machine capacity or hiring and laying off employees as the demand rate varies is the

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Forecasting errors are dealt with in aggregate plans using either safety backlog or safety capacity.

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The aggregate planner must make a trade-off between capacity,inventory,and backlog costs.

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A poor aggregate plan may result in a large amount of excess inventory and capacity,thereby raising costs.

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The success of advanced planning systems is highly dependent on

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Aggregate planning is concerned with determining

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A chase strategy for aggregate planning synchronizes production rate with the demand rate.

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Scenario 8.3 - Mousetraps A company faces the aggregate planning problem shown in the table below.Cost of regular production is $15 per unit,the cost of producing the same unit on overtime is $22.50,the cost of subcontracting is $27 per unit,and the cost of carrying a unit in inventory from one month to the next is $10. July August September October November Forecast 800 650 450 550 900 Beginning Inventory 140 Regular Time Overtime Subcontracting Ending Inventory The labor contract at the plant prohibits both overtime and subcontracting output to exceed 250 units in any five-month window.The plant capacity is 20 units per day produced using two shifts and the plant runs seven days a week.By policy,management wants to avoid stockouts. -Which is the first month that overtime is used for the optimal aggregate plan for Scenario 8.3?

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The quality of the forecast can be improved by using information from

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Scenario 8.3 - Mousetraps A company faces the aggregate planning problem shown in the table below.Cost of regular production is $15 per unit,the cost of producing the same unit on overtime is $22.50,the cost of subcontracting is $27 per unit,and the cost of carrying a unit in inventory from one month to the next is $10. July August September October November Forecast 800 650 450 550 900 Beginning Inventory 140 Regular Time Overtime Subcontracting Ending Inventory The labor contract at the plant prohibits both overtime and subcontracting output to exceed 250 units in any five-month window.The plant capacity is 20 units per day produced using two shifts and the plant runs seven days a week.By policy,management wants to avoid stockouts. -How many units are produced using subcontracting in the optimal aggregate plan developed to address Scenario 8.3?

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A linear programming formulation of an aggregate plan would typically have a different decision variable for per unit material cost and labor's hourly wage.

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