Exam 12: Managing Production Across the Supply Chain

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Given the forecast and booked orders shown in the table, and a beginning inventory of 75, what is the available to promise inventory for period 4? The company operates with a lot size of 50. Period 1 2 3 4 Forecasted Demand 500 450 400 600 Booked Orders 520 400 325 450 Projected ending inventory Master production schedule Available to Promise

(Multiple Choice)
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There are 200 units in inventory at the start of week 1. What are the net requirements in week 4 if there is a scheduled receipt of 100 units every other week and a two week production lead time? 1 2 3 4 5 Gross Requirements 550 450 400 400 500 Scheduled receipts 100 0 100 0 100 Projected ending Inventory Net Requirements Planned Receipts 350 450 Planned Orders 350 300

(Multiple Choice)
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What is the average lateness of these seven jobs if they are scheduled using the critical ratio criterion? Job Process Time Due Date Job 1 15 23 Job 2 7 15 Job 3 12 34 Job 4 8 16 Job 5 11 27 Job 6 10 19 Job 7 13 28

(Multiple Choice)
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MRP nervousness refers to the notion that a small change at the top of a bill of material can have drastic effects on items farther down the bill of material.

(True/False)
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Given the forecast and booked orders shown in the table, and a beginning inventory of 120, what is the ATP for period 4? The company operates with a lot size of 144. Period 1 2 3 4 Forecasted Demand 500 450 400 600 Booked Orders 520 400 325 450 Projected ending inventory Master production schedule Available to Promise

(Multiple Choice)
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Material requirements planning is performed at a greater level of detail than master scheduling.

(True/False)
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Company B has no inventory at any level and a structure tree as shown below. They will need 145 E's to make 12 units of end item X. Company B has no inventory at any level and a structure tree as shown below. They will need 145 E's to make 12 units of end item X.

(True/False)
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Given the forecast and booked orders shown in the table, and a beginning inventory of 120, what is the MPS for period 4? The company operates with a lot size of 144. Period 1 2 3 4 Forecasted Demand 500 450 400 600 Booked Orders 520 400 325 450 Projected ending inventory Master production schedule Available to Promise

(Multiple Choice)
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Master scheduling accomplishes which of these?

(Multiple Choice)
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  -According to the table above.What is the Planned order for Front claws in Week 3? -According to the table above.What is the Planned order for Front claws in Week 3?

(Essay)
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________ is a tool that can be used to synchronize supply chain partners at the master production level.

(Short Answer)
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Consider the product structure tree shown below: Consider the product structure tree shown below:   With a beginning inventory of fifteen for all components on level one, twenty for all components on level two, and zero for all components on level three and finished items, how many of each component on level three are needed to produce 20 product X's? With a beginning inventory of fifteen for all components on level one, twenty for all components on level two, and zero for all components on level three and finished items, how many of each component on level three are needed to produce 20 product X's?

(Essay)
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The longer the production and supplier lead times, the longer the master scheduling record's planning horizon needs to be.

(True/False)
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There were five jobs left before Saba could call it quits after a distinguished 30-year career in higher education. If he decides to do them in EDD order, what is the average lateness? Job Process Time Due Date Job 1 12 23 Job 2 21 44 Job 3 18 34 Job 4 17 38 Job 5 11 27

(Multiple Choice)
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When calculating ending inventory, what does the option presented in the -maximum(F,OB)portion of the equation accomplish? In other words, why don't we always subtract the F value or always subtract the OB value.

(Essay)
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Consider the product structure tree shown below: Consider the product structure tree shown below:   With a beginning inventory of twenty for all components on level one, five for all components on level two, and zero for all components on level three and finished items, how many of each component on level three are needed to produce 25 product X's? With a beginning inventory of twenty for all components on level one, five for all components on level two, and zero for all components on level three and finished items, how many of each component on level three are needed to produce 25 product X's?

(Essay)
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Determine a schedule for these jobs using the critical ratio criterion and calculate the average lateness. Then develop an earliest due date sequence and calculate average lateness. Job Process Time Due Date Job 1 15 23 Job 2 7 15 Job 3 12 34 Job 4 8 16 Job 5 11 27 Job 6 10 19 Job 7 13 28

(Essay)
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Distribution requirements planning is identical to material requirements planning except instead of gross requirements, a DRP record shows forecasted demand.

(True/False)
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Describe the scope, inputs, and outputs of sales and operations planning, master scheduling, and MRP.

(Essay)
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Explain all of the information that is provided by a master schedule.

(Essay)
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