Exam 15: Acceptance Sampling– Static

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Flexible acceptance sampling revises the sampling plan in response to actual results.

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The quality manager for Graphics, Inc., is concerned about the quality of the lot of several thousand posters which her company printed this week and is now preparing to ship. If the cost of replacing a defective poster once it has been shipped is $10.00, while the cost of complete 100 percent inspection prior to shipment is $.50 per poster, at what point is she indifferent between complete inspection and shipment without inspection?

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A quality inspector for Alpha-Beta Co. is concerned about the quality of the batch of several thousand blank DVD disks which his company produced this week and is preparing to ship. If the cost of replacing a defective DVD disk once it has been shipped is $2.00, while the cost of 100 percent inspection prior to shipment is $.40 each, at what point is he indifferent between 100 percent inspection and shipment without inspection?

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A lot can be "accepted" or "rejected" in a multiple-sampling plan:

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The ability of an acceptance sampling plan to discriminate between good and bad lots is described by its operating characteristic curve.

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Sampling plans typically specify:

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Acceptance sampling is a form of inspection applied to items during an ongoing process.

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Acceptance sampling is applied to batches of items during the production process.

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In a double-sampling plan, a second sample is taken if the results of the first sample are inconclusive.

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The purpose of acceptance sampling is to:

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Suppose that only two incoming fraction defective levels, 2 percent and 6 percent, are possible. The 2 percent incoming fraction defective level is twice as likely as the 6 percent. At a 2 percent incoming fraction defective, there's an 80 percent chance that a lot will be accepted. At 6 percent incoming fraction defective, there's a 20 percent chance that a lot will be accepted. Lots that are not accepted are subject to 100 percent sorting. What is average outgoing quality (approximately)?

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