Exam 12: Lean Manufacturing and Activity Analysis

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In a lean system, the work in process and raw materials inventory accounts are combined.

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  From the above schedule of activity costs, determine the value-added costs. From the above schedule of activity costs, determine the value-added costs.

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Which of the following is a value-added activity?

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Which of the following is an example of value-added time?

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Prevention costs and appraisal costs are considered costs of controlling quality.

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A quality control activity analysis indicated the following four activity costs of a hotel. A quality control activity analysis indicated the following four activity costs of a hotel.    Sales are $750,000 for the year. Prepare a cost of quality report. Sales are $750,000 for the year. Prepare a cost of quality report.

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Which of the following statements best describes the relationship among the costs of quality?

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A process-oriented layout segments production facilities into functional departments.

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In a lean environment, raw materials are delivered less frequently than in a traditional environment.

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Sifton Electronics Corporation manufactures and assembles electronic motor drives for video cameras. The company assembles the motor drives for several accounts. The process consists of a lean cell for each customer. The following information relates only to one customer's lean cell for the coming year. Projected labor and overhead, $7,370,000; materials costs, $28 per unit. Planned production included 4,000 hours to produce 27,500 motor drives. Actual production for August was 1,600 units, and motor drives shipped amounted to 1,380 units. From the foregoing information, determine the amount of the conversion costs charged to Raw and In Process Inventory during August.

(Multiple Choice)
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Peters Manufacturing Co. operates in a lean manufacturing environment. The company had scheduled production of 95,000 units during February in its Y12 cell. Actual February production totaled 88,200 units. Peters had budgeted conversion costs for February totaling $900,000 and budgeted production hours totaling 2,000. Compute Peters' budgeted cell conversion cost per unit for Cell Y12.

(Short Answer)
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Identity the following by their type of quality cost.
Scrap
External failure costs
Warranty work
Preventive costs
Testing
Internal failure costs
Correct Answer:
Verified
Premises:
Responses:
Scrap
External failure costs
Warranty work
Preventive costs
Testing
Internal failure costs
Returned merchandise
Appraisal costs
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Alaskan Pattern Company makes dressmakers' patterns using a machine that stamps the pattern outline onto tissue paper. The stamping center produced 40,000 patterns in August, with a machine time per pattern of 20 seconds. Annual budgeted cell conversion costs were as follows: Alaskan Pattern Company makes dressmakers' patterns using a machine that stamps the pattern outline onto tissue paper. The stamping center produced 40,000 patterns in August, with a machine time per pattern of 20 seconds. Annual budgeted cell conversion costs were as follows:    Alaskan planned 2,500 total machine hours for the year.  Calculate Alaskan's budgeted cell conversion cost rate for the year. Alaskan planned 2,500 total machine hours for the year. Calculate Alaskan's budgeted cell conversion cost rate for the year.

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Identify the following quality control activities as either value-added or non-value-added.
Processing returned materials
Value-added
Materials inspection
Non-value-added
Scrap material
Correct Answer:
Verified
Premises:
Responses:
Processing returned materials
Value-added
Materials inspection
Non-value-added
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Make-to-order companies typically produce in small batch sizes.

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  From the above schedule of activity costs, determine the prevention costs. From the above schedule of activity costs, determine the prevention costs.

(Multiple Choice)
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In a lean environment, the journal entry to record raw materials purchases would include a credit to the raw materials inventory account.

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Which of the following is an example of a nonfinancial measure?

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Set up time is disregarded as an improvement priority under the ____ manufacturing concept.

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Make-to-order companies produce mainly to stock inventory.

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