Exam 16: Quality and Environmental Cost Management

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What is the term for a measure of how well a product meets its requirements or specifications?

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Define environmental costs and identify the four categories of environmental costs.Give an example of each category.

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Environmental costs are incurred because poor environmental quality exists or may exist.Environmental costs are associated with the creation,detection,remediation,and prevention of environmental damages.Damages can be defined as either direct degradation of the environment,such as the emission of a solid,liquid,or gas into the environment,or the indirect degradation of the environment.Indirect degradation can include the unnecessary usage of materials and energy.The various categories of environmental costs are: -Environmental detection costs-costs of activities executed to determine if products, processes, or other activities are in compliance with environmental standards.

-Examples would include inspecting products/processes, testing for contamination, measuring contamination levels.

-Environmental internal failure costs-costs of activities performed to eliminate and manage contaminants or waste once produced. Examples would include operation of pollution control equipment, treating/disposing of toxic waste, recycling scrap.

-Environmental external failure costs-costs of activities performed once contaminants or waste has been discharged into the environment. Could be realized, or incurred and paid for by the organization, or unrealized/societal costs caused by the firm but paid for by parties outside the firm. Examples would include clean-up of a polluted lake, oil spill, or contaminated soil. Indirect examples would include receiving medical care because of pollution, losing a lake for recreational use due to pollution or contamination, or damaged ecosystems from solid waste disposal.

As preventive and appraisal costs increase,how will internal and external failure costs likely respond?

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What assumes that the total failure cost is some multiplier of measured failure costs?

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Assume the multiplier method is used and the multiplier is determined to be 3 based on experience.Accounting records show that the measured external failure costs are $400,000.What would be the estimated hidden external failure costs?

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Which of the following is an example of a physical quality standard?

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Hanna Company produces a number of chemical products, two of which are Product X1 and Product X2. The controller and environmental manager have identified the following environmental activities and costs associated with the two products: Kilograms produced 400,000 1,000,000 Packaging materials (kilograms) 120,000 60,000 Energy usage (kilowatt hours) 40,000 20,000 Toxic releases (kilograms into air) 100,000 20,000 Pollution control (machine hours) 16,000 4,000 Costs of activities: Using packaging materials \ 360,000 Using energy 96,000 Releasing toxins (fines) 48,000 Operating pollution control equipment 112,000 -Refer to the figure.What is the fines cost per unit for toxic releases of Product X1?

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What type of cost are quality training programs classified as?

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Using the abbreviations listed below,indicate for each of the costs whether the cost should be classified as:
Product acceptance
P = Prevention
Reinspection after defect is corrected
E = External Failure
Packaging inspections
I = Internal Failure
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Responses:
Product acceptance
P = Prevention
Reinspection after defect is corrected
E = External Failure
Packaging inspections
I = Internal Failure
Returns resulting from poor quality
N = None of these
Supplier evaluations
A = Appraisal
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Taylor Chemical produces a number of chemical products, two of which are Product A1 and Product A2. The controller and environmental manager have identified the following environmental activities and costs associated with the two products: Kilograms produced 200,000 500,000 Packaging materials (kilograms) 60,000 30,000 Energy usage (kilowatt hours) 20,000 10,000 Toxic releases (kilograms into air) 50,000 10,000 Pollution control (machine hours) 8,000 2,000 Costs of activities: Using packaging materials \ 90,000 Using energy 24,000 Releasing toxins (fines) 12,000 Operating pollution control equipment 28,000 -Refer to the figure.What is the pollution control cost per unit of Product A2?

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What type of cost are the costs of a consumer complaint department?

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What is the term for costs incurred because products or services fail to meet requirements after delivery to customers?

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What type of cost is an in-process inspection?

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What type of cost are product recalls?

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What is characteristic of the costs according to the robust quality view?

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What is the term for costs incurred to determine whether products and services are conforming to requirements?

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At the beginning of the year, John Corporation initiated a quality improvement program. The program was successful in reducing scrap and rework costs. To help assess the impact of the quality improvement program, the following data were collected for the current and preceding years: Preceding Year Current Year Sales \ 2,000,000 \2 ,000,000 Quality training 2,000 3,000 Material inspections 5,00 8,000 Scrap 40,000 30,000 Rework 80,000 50,000 Product inspection 10,000 20,000 Product waranty 70,000 5,000 -Refer to the figure.For the current year,what percentage of sales are appraisal costs?

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At the beginning of the year, Jim Jackson initiated a quality improvement program. The program was successful in reducing scrap and rework costs. To help assess the impact of the quality improvement program, the following data were collected for the current and preceding years: Sales \ 2,400,000 \ 2,000,000 Scrap 40,000 30,000 Rework 100,000 70,000 Product inspection 12,000 18,000 Quality training 4,000 5,000 Material inspections 8,000 13,000 Product warranty 80,000 50,000 -Refer to the figure.As a result of quality improvements,by how much have profits increased?

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The following information pertains to Harrison Corp.for the current year: Sales \ 3,000,000 Internal failure costs 375,000 External failure costs 150,000 Appraisal costs 105,000 Prevention costs 75,000 Cost of goods sold 1,125,000 What percentage of sales are quality costs?

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At the beginning of the year, Grant Company initiated a quality improvement program. The program was successful in reducing scrap and rework costs. To help assess the impact of the quality improvement program, the following data were collected for the current and preceding years: Preceding Year Current Year Sales \ 3,000,000 \ 3,000,000 Quality training 3,000 4,500 Material inspections 7,500 12,000 Scrap 60,000 45,000 Rework 120,000 75,000 Product inspection 15,000 30,000 Product waranty 105,000 82,500 -Refer to the figure.If quality costs had been reduced to 2.5 percent of sales in the current year,by how much would profits have increased?

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