Exam 5: Cylinder Components

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After discovering broken rings in an with more than a five thousand engine hours, Technician A says that the rings were most likely broken due to improper installation. After discovering the same broken rings in an engine, Technician B says the rings were broken due to excessive cylinder taper. Who is correct?

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Two technicians are discussing side thrust. Technician A says that the piston pin axis offset from the cylinder centerline eliminates noises caused by the rocking of the piston. Technician B says that to minimize the degree of side thrust, engine manufacturers often offset the centerline of the wrist pin with the centerline of the piston. Who is right?

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If an engine has 30% loss of crosshatch near the top of each cylinder, approximately what percentage of remaining service life does the engine have?

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What rings are located nearest the piston crown?

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Which of the following is the practice recommended to evaluate how well a diesel engine's piston rings seal?

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Technician A says a scuffed piston skirt and burned piston crown in one cylinder of a recently overhauled engine is likely due to a damaged or improperly aligned oil cooler nozzle. Technician B says the engine was overheated. Who is correct?

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What type of piston uses less material between the piston crown and piston pin?

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Technician A says that when a diesel engine idles excessively, it will cause its cylinder walls to glaze and piston rings to stick. Technician B says idling an engine regularly for long periods of time causes piston rings to break. Who is correct?

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Technician A says that ensuring long ring life is a function of service practices. Technician B says that rings must perform under extreme temperatures for the life of the engine. Who is right?

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What is the compression ring shape of choice for most engine manufacturers?

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If an engine has a noise when it is cold but the noise disappears when the engine is warmed up, what is a likely cause of the noise?

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Where is a nickel insert used in an aluminum alloy piston used by diesel engines?

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Which of the following is the practice recommended to evaluate how well a diesel engine's piston rings seal?

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What type of piston ring is usually cast iron with scraper rails that remove excess oil from the cylinder wall while leaving a metered quantity for lubricating the cylinder wall?

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While two technicians are discussing the cause of a cracked piston crown with a vertical crack through the inner edge of the combustion bowl, Technician A suggests that the piston has a manufacturing defect. Technician B suggests that using too much starting fluid cracked the piston. Who is correct?

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Technician A says that when the rings are installed in the lands, you are ready to install the piston. Technician B says piston rings that are not properly aligned can result in oil consumption. Who is right?

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Trunk type pistons are used in more rugged applications of diesel engines such as inline-sixes with:

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One common feature is that connecting rod ends can have an offset or split of the rod cap of ____ degrees.

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Which engine components wear faster than other internal engine parts, thus limiting engine life?

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Lower cylinder pressures allow the use of:

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